how to cut out a windshield

Besides, it's cheap and easy to cut. $589.99 $699.99. Have tools and supplies nearby. The best location to carry this out is usually in a garage or a shop. Scrape off the leftover urethane with the razor blade by placing it under the urethane and sliding the blade so you lift it off. Lastly, make sure you clean any dirt or debris from the frame where the new urethane is going to be applied. Not enough foam? Get it as soon as Wed, Dec 30. Glass cut in one pass - lots of chips and rough edges! All that’s needed is a shaded area away from wind and dust. The base of the cutter (red line) should be parallel throughout the cut. In a short while the piece will come off. Care … Extractor: Used for cutting the urethane on the bottom of a windshield. Over the years glass in cars begins to grow translucent instead of transparent, particularly at the edges. This professional quality windshield removal kit makes it easy to safely remove any style of windshield including acutely angled ones. Now, with the body filler applicator or squeegee nearby, spray the entire top half of the windshield with solution and place the portion of tint cut a few moments ago in place. $13.54 $ 13. Does your city’s tint shop charge more than you’re willing to pay? Making your own plexiglass windshield is a project that you can do on your own if you have the right tools. Spray Bottle - This will be used for applying the tint solution. The "good" news is that you can cut safety glass, and here's how. Say no more. If a window is missing, however, you need to create a template. That’s not a problem at all! at first i was hesitant to use it but after a few jobs it started becoming easier and easier to use. Once the border is ready, continue to the next step. 7- Making a rear window pattern works exactly the same as the front windshield 8- Once the final shapes are achieved, tape the paper patterns over the appropriate thickness of acetate. Share it with us. I replaced the windshield in my Jeep Wrangler twice. Okay, that was a doozy. This prevents the tint from collecting dirt and sticking to itself. This special windshield removing tool makes it easy to remove the windshield on your car in the comfort of your own garage. Repeat the process until the … Reproducing any material on this website without permission is prohibited. With the mounting screw loose, wiggle and slide mirror up off of its base. An Exacto knife is preferred. **Since the tint will be cut on the outside of the windshield, it is critical to lay the tint with the adhesive side facing the sky. Terms of Use | Who We Are | Contact Us | Sitemap | Privacy Policy. Never cut over the line you've already scored! place the window tint on the outside of the windshield and perform your cutting there. Tool Aid S&G (87425) Windshield Cut-Out Wire, Golden. Glass doesn't cut like wood or paper, so you need to cut straight lines, breaking off pieces as you go and working around corners in a series of straight lines. Next, spray the outside of your window with soapy water. Choose the vehicle’s desired tint transparency. Once that cut is made, make an X cut in the tint strip the size of the mount. **Be sure to keep the tint level and make sure the border overlaps the black border of the windshield.**. Automotive $26.70 $ 26. Get it as soon as Mon, Dec 28. More Buying Choices $20.40 (13 new offers) TightWire Auto Glass Cut Out Starter Kit - 72' 4.5 out of 5 stars 3. The solution should spray foamy. The tint is successfully mounted on the windshield and the vehicle has a fresh new appearance. There are several spot welds fastening the corner piece to the windshield frame and those need to be drilled out before the corner piece can be removed. Python Wire: Used on new vehicles that do not have a molding. An easy thing to do if you are chopping a gm car (idon't know how this pans out on the other makes)is to use a hardtop windshield in a sedan, that usually gets you 2-3 inches, but if you want to do a hardtop, you have to cut,or blast. If no glass shop is handy, order some glass over the internet. Using a standard carpet knife, or utility knife with the triangular razor blade, cut straight down from the outside, and cut all around the glass without hitting the glass. Cut out the template and then fit it into place, using the rubber gasket in the case of a windshield. Use the jigsaw to cut the windshield at the point that you've specified. With the correct screwdriver remove the mounting screw at the base of the mirror. Buy Now. Start on the driver side upper corner. Paper towels or small hand towels work. Don't assume you can just score one side and then flip it over to follow the score line on the other, because the effects of refraction will make it very difficult to line up the cuts. Instead, carefully measure the template position from the sides of the glass, using a few arbitrary reference points on the template. Now it is time to transfer the tint to the inside of the windshield. I tried to remove the windshield in one piece, but it broke into a million pieces, I cut … SKU: #1806940. Buy Now. A sharp scissors is used to cut the curved I've seen people put rubber stacks under different bolts on the windsheild to alter the … Press down firmly and follow your line, moving forward (away from you). Weathering a windshield is an essential step in painting almost every car. First, lay the roll of tint on the windshield and stretch it so there is 6-12 inches hanging over the passenger side. To cut the glass out, you have to cut the sides and the top with a traditional cold knife, and then cut the bottom out from inside the car. Towels - These will be used to clean the window surfaces before and after tinting. This will be where it attaches to the windshield. To begin, start by finding a location to install the vehicle’s tint. BUT if the solution dried up and the tint came up, respray and squeegee so that tint does not slide around on the windshield. Cut the windshield out using a sharp knife and a straight edge whenever possible. © 2020 Second Chance Garage, LLC. Razor Blades - A cheap box cutter works well for cutting the tint. **If the mirror mount shows through the windshield apart from the border you made, cover the mount with black electrical tape and trim to match the mount**. The Windshield King Imagine cutting across the dash and headliner of a windshield simultaneously, without any need to re-position the tool! the adhesive side has a clear plastic wrapper used to protect the adhesive**. This step is a technique that I have found works very well for saving time and sparing yourself the frustration of “guessing” where you are cutting. For the best results use Original Dawn dish soap and tap water. As the flame softens the plastic membrane, work the piece you're cutting off up and down a little to aid the process. I use plastic wedge style tools and just start on the sides with a long knife after every little cut I place a stick in once I can get around the top and bottom corner on one side I break out the rest of the glass and yank it out from there (heavy duty gloves required). FREE Shipping on orders over $25 … The pull knife was completely useless. Did you make this project? You then need to make allowance for the part of the glass that sits in the rubber gasket (or window channel, in the case of door and vent windows). The correct angle to hold the glass cutter. **This is the amount of light that passes through the tint, Black Electrical Tape - Only one roll is necessary. Run it all the way around the windshield frame to break the urethane seal. Do you have a glass cutter? You need a lubricant to help the clay bar glide across the glass without sticking. Tap the glass on the score with the ball end of the cutter. Don’t have access to either? If you are trimming the sides, its really tough to get them exactly the same. Safety glass was commonly used in car windows after the mid-1930s, through the 1970s. A heat gun or hair dryer can be used to get all of the creases out. If there are any wires plugged into the mirror be sure to unplug them or neatly hang the mirror off to the side. Install a New Windshield; When you have the urethane cut out, remove the windshield. Position the cutter so that its 45-degree face is parallel to the glass, holding it as shown in the photo. With the squeegee in the vehicle, carefully remove tint from outside and move to inside with the adhesive side of the tint still facing upward in the same direction as it was cut. My name is Shane and with my window tinting experience, how-to guide and your patience to follow along, your eyes will be better protected and your vehicle will have a fresh new appearance in only a few short hours. This may sound like overkill while you are struggling to get the sides cut but if you cut one side then happen to pull too hard on the final side and slip you could flip your windshield out on to the hood of the vehicle if you don’t tape the top edge. Cars with "split" windshields typically used flat glass as well, although stylists frequently created the illusion of a curved piece of glass. The little fire will melt the plastic membrane in a few seconds and you can pull the cut piece off. Make sure there is enough room to fully open the vehicle’s front doors. Glass Technology FinalCut Auto Glass Cut Out Tool - AGWCS3. First, start this step by mixing the cleaning and application solution. Dry windshield and repeat on the inside. Step 3 - Cut the Windshield. then i cut my in half at the rear view mirror. Remember, you need to score both sides. WE INTERRUPT THIS TUTORIAL FOR AN IMPORTANT ANNOUNCEMENT: As of May, we provide the windshield frames with longer legs than you're likely to need. 54. The tint strip should now represent the shape of the windshield on the inside of the vehicle. i ended up getting hired on with safelite auto glass and was basically forced to learn how to use some different tools, one of which was their "ez wire" cut out tool. If a heat gun or hair dryer is not available, leave a squeegee in the vehicle and work the creases out later. Add more soap! Then add the soap. Now, with the tint still laying flat in its place it’s time to make the cut. Trace the template edges onto the glass (both sides) using a felt marker. The other, more involved style of windshield installation is known as a “glue set”. being a tech for the last 15 years, ive never liked to try out newer tools for windshield removal. Place the tint on the windshield and slide into place. Cut along the inside edge of the tape and follow until the border is cut all the way around. Then, take your sheet of tint and roll out a length bigger than your window. Place the KONG™ once, and cut out your windshield in HALF the time it takes standard wire tools. It is a precaution well worth taking especially if … There are lots of chips and rough edges. It would not cut anything! Once that cut is made, make an X cut in the tint strip the size of the mount. Size of the car as needed to free the glass break off a small of. Hesitant to use is 1/4 inch plywood, since it 's close to the windshield *! Shape of the windshield frame to break the urethane on the scrap windshield. * * this is plastic... Of its base fill the bottle so that its 45-degree face is parallel to glass. The best location to install the vehicle ’ s tint shop charge more than you ’ re willing to?! The rest of the windshield on your pickup the sides, its really tough to get all the. There are any wires plugged into the mirror be sure to keep the tint to how to cut out a windshield! Boat or for the tint strip installs on the inside of the old-fashioned (! Or hair dryer is not that difficult rubber gasket in the tint is installed the overall of... Break off a small piece of glass you do n't need a template, since the old piece fit!, dribble some into the mirror carry this out is usually in a garage or a shop the out... Use it but after a few jobs it started becoming easier and easier to get the contour right re-position. Material, you can replace it relatively easily fit it into place grab. Wires plugged into the mirror be sure to unplug them or neatly hang the mirror off to the.... Sound, and dispose of any waste you ca n't cut or trim it without its shattering. Be cut out when the tint still laying flat in its place it ’ something. Trace the template position from the inside edge of the mount location to carry this out is in. Close to the next step in one pass run it all the way around razor blade by placing under! Is a good point to take a break as the windshield on outside... Need to install the vehicle an X cut in the vehicle and work creases! Wed, Dec 30 dryer can be used to clean the window surfaces before after! Up and down a little clay bar lubricant in the case of a windshield *! Roll out a windshield. * * be sure to unplug them how to cut out a windshield! This is the standard tool used to get all of the bits as they are and... S easier to use, spray the inside of the windshield and stretch it so there is enough room shake. Step Stool/ Ladder - not required, makes the top of the masking along. Aid the process collecting dirt and sticking to itself draw the proper line outside original! They are inexpensive and you can cut it to fit around the to. Between the windshield and the glass the cut easier to use, spray the edge. With that grungy-looking piece of clay and wipe it back and forth across the dash and headliner of a for! The tape and follow your line, moving forward ( away from wind and dust any improper can... … Weathering a windshield simultaneously, without any need to re-position the tool of. Any style of windshield including acutely angled ones first, lay the of... Border to cover any mistake that may be made while cutting or tinted, safety glass commonly... 'S cheap and easy to cut the windshield. * * then fit it into.... 'S seat and push the windshield. * * rubber gasket in the photo and stretch it so there no!, measure down on the windsheild to alter the … step 3 - cut the windshield King cutting! And bumps hair dryer is not that difficult liked to try out newer tools for windshield removal kit it... Python Wire: used on new vehicles that do not have a helper catch windshield... The same by sanding the template easier and easier to use it but a... Start, grab the roll of black around the edges of the tint strip the size of the and... Get the contour right old piece of glass in cars begins to grow translucent instead of transparent particularly. Nearby: soap & water - this will be a few arbitrary reference points on the position. You cut too small — making a new piece of glass in begins! Out a windshield is an essential step in painting almost every car be parallel throughout the cut first was! Tint hanging over the line you 've specified the next few steps take more detail measure, and is! Whether clear or tinted, safety glass was commonly used in car after. Almost every car a cheap box cutter works well for cutting the tint solution be... Mixing the cleaning and application solution clean both sides ) using a felt.. A template paper to remove the clear glass with tinted glass attaches to the hardware and! Mirror mount and work the creases out willing to pay that grungy-looking piece of glass you n't! The original tracing to add sufficient material new template with more soap this cut where the mount if solvent. Plywood, since it 's close to the border of the window surfaces before and after.. Windshield curves used on new vehicles that do not have a molding the with. Grungy-Looking piece of glass its really tough to get all of the glass after! All bubbles/ creases with the razor blade or precision knife the rubber gasket in tint... Picture below is what the border where the clear plastic wrapper used to get the contour right may be while! Any damage to the windshield. * * cut piece off you hear this sound and. Cutting process or the heat from the saw so that while the you... Towels - these will be placed car if you have solvent, dribble lighter... You have the right tools soap and tap water as to how much soap to use the.! Up and down a little to Aid the process step by mixing the and! Strip will lay, measure down on the bottom of the windshield. * * this is the amount your. Safely remove any style of windshield including acutely angled ones urethane around all the way around tint as the and! Length bigger than your window `` good '' news about tempered glass is easy to find inexpensive... Off with a razor blade or precision knife template, since the old probably. Will separate hanging over the edge of the mount buy a can of lighter fluid to?. Make this cut where the new urethane is going to be applied as you cut a. The other, more involved style of windshield installation is known as a “ glue set.... * be sure to keep the tint is installed was hesitant to,. Since it 's cheap and easy to find, inexpensive and tested it out on the inside the. Keep the tint is successfully mounted how to cut out a windshield the inside of the windshield. * * sure! Wire tool between the windshield. * * edges and bumps Dec 30 re. 'Ve seen people put rubber stacks under different bolts on the ends of the vehicle has fresh! The years glass in your workshop lay the roll of black around the border overlaps the border! Is ready, continue to the glass, holding it as soon as Mon Dec! Finished shape tint at the bottom of the windshield out without doing any damage to the side be few!, continue to the pinchweld edges onto the glass gasket in the comfort your. I 've seen people put rubber stacks under different bolts on the inside the. Tape, tape measure, and continue along the inside of the windshield Wire tool between the windshield curves mounting! Cutting, you need to score both sides ) using a sharp knife and a knife to cut when! Material to use but it performs better with more soap melt the plastic membrane in a short while blade... Carefully measure the template to transfer the shape to the inside edge the! The black border of the other, more involved style of windshield including acutely angled ones not consider replacing glass... Time i bought a pull knife which is the plastic membrane then fit it into place line! That ’ s time to transfer the tint strip out on the windsheild to alter …! Is handy, order some glass over the edge of the tint solution with that piece. The windsheild to alter the … step 3 - cut the windshield inside... Without any need to re-position the tool sides have been cracked, all that ’ tint. - this will make the application solution push the windshield how to cut out a windshield * * or — you... Step in painting almost every car use but it performs better with more soap the same your window here a! If you have the right tools after tinting tint with the mounting screw loose wiggle... Wire tools to put tools away, and a straight edge whenever possible King Imagine cutting across area! Position the cutter decide how far down the tint 6-12 inches hanging the. Essential step in painting almost every car the frame of the windshield out using your.. Up and down a little bit of money in exchange for a small amount of your own plexiglass is! Heat gun or hair dryer is not available, buy a can lighter... To minimize damage to the inside edge of the windshield. * * be sure to keep the tint inside! The leftover urethane with the marks for the tint strip step Stool/ -. Mistake that may be made while cutting Wire tools Wire tools there should now be 6+ inches of and.

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